The Value of E360S Process vs. Smelting

For the capital cost of an average smelter, several dozen E360S processing lines can be built and strategically located, resulting in:

  • Dedicated battery capacity
  • Better environmental performance
  • Higher recycling efficiency
  • Additional Job creation
  • Less GHG emissions
  • Less transport from collections
  • Less transport of recovered products
  • Less than a year to build from time of commission

Using this approach saves money on transportation of whole batteries and end treatment products, by-products and wastes.

E360S's process is a scalable solution, reducing operational and recycling costs as tons collected and treated rise.

E360S 5000 Mechanical Process vs. Smelting


Recycling Rate:
Steel Smelter - 28%1
(Steel & Manganese Recovery)

Zinc Smelter - 18%1

Resources Recovered:

  • Steel or Zinc
  • Slag
  • Bag house Dust

Consumes High Levels of Energy
Stack GHG emissions

If steel, zinc and manganese are all recycled pyrometallurgically, the best achievable recycling rate is 44%1.

This would mean multiple treatments of the battery waste, further increasing greenhouse gas emissions, energy consumption and cost.

1 Verified by Les McLean Consulting Inc.

E360S - Mechanical Process

Recycling Rate: 84%*

Resources Recovered:

  • Zinc
  • Manganese
  • Potassium
  • Steel
  • Paper/Plastic - Not credited in E360S recycling rate.

Minimal GHG emissions from process
No landfilled waste
Low energy consumption
High upcycled recovery

* Audited and verified by CSA Group Guideline - CSA SPE-890-15

Learn more about the Financial Considerations of the E360S 3500.

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Environmental 360 Solutions Ltd.
17 Invertose Drive
Port Colborne, ON L3K 5V5

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Lead-acid batteries are the oldest rechargeable batteries still in use today. In Canada, over 98% of all Lead-acid batteries are recovered for recycling.

Find out more about our technology and how together we are turning waste into a valuable resource.