The Value of E360S Process vs. Smelting

For the capital cost of an average smelter, several dozen E360S processing lines can be built and strategically located, resulting in:

  • Dedicated battery capacity
  • Better environmental performance
  • Higher recycling efficiency
  • Additional Job creation
  • Less GHG emissions
  • Less transport from collections
  • Less transport of recovered products
  • Less than a year to build from time of commission

Using this approach saves money on transportation of whole batteries and end treatment products, by-products and wastes.

E360S's process is a scalable solution, reducing operational and recycling costs as tons collected and treated rise.

E360S 5000 Mechanical Process vs. Smelting

Pyrometallurgical

Recycling Rate:
Steel Smelter - 28%1
(Steel & Manganese Recovery)

Zinc Smelter - 18%1

Resources Recovered:

  • Steel or Zinc
  • Slag
  • Bag house Dust

Consumes High Levels of Energy
Stack GHG emissions

If steel, zinc and manganese are all recycled pyrometallurgically, the best achievable recycling rate is 44%1.

This would mean multiple treatments of the battery waste, further increasing greenhouse gas emissions, energy consumption and cost.

1 Verified by Les McLean Consulting Inc.

E360S - Mechanical Process

Recycling Rate: 84%*

Resources Recovered:

  • Zinc
  • Manganese
  • Potassium
  • Steel
  • Paper/Plastic - Not credited in E360S recycling rate.

Minimal GHG emissions from process
No landfilled waste
Low energy consumption
High upcycled recovery

* Audited and verified by CSA Group Guideline - CSA SPE-890-15


Learn more about the Financial Considerations of the E360S 3500.

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Environmental 360 Solutions Ltd.
17 Invertose Drive
Port Colborne, ON L3K 5V5
Canada

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Did you know?

Environmental 360 Solutions uses a mechanical process that separates all of the components of a primary battery so they can be properly recycled. The recovered materials are used to make new products saving our earth's finite resources and the energy needed to mine them from ore.

Find out more about our technology and how together we are turning waste into a valuable resource.